Product safety must be considered during the design and development of the product, during the manufacture of the product, and during the installation and use of the product. Machines may operate in a manual,semiautomatic,or automatic mode. Here, then, are a few safety rules that should be followed every time you bale hay and handle bales. Recent niosh investigations suggest that worker injuries and deaths could be prevented by using safe work procedures,appropriate safety devices,and hazardous energy control programs designed to address the hazards of operating,maintaining, and servicing compacting and baling equipment. Regularly inspect the baler or compacter prior to operations to verify it appears to be in proper working order. Since baler injuries can be devastating, proper training is vital. The selfemployed and contractors who provide drivers and vehicles have a responsibility for the services they supply and should also be aware of this guidance. Employer and facility responsibility for trash compactor safety. Baler training waste equipment operator safety training. Download pdf specs online for all of ptr vertical balers, stationary and self contained compactors, cart dumpers and recycling solutions for all industries. When operating or working near a baler, all employees should wear proper protective gear, including safety glasses, gloves, goggles, ear plugs, hard hats, and.
Keep safety gates down keep body parts out of points of operation wear tight fitting clothes, no long hair dangling jewelry respect all loto devices and warnings tags notify supervisor if baler is malfunctioning or undergoing unscheduled maintenance 4. Confirm that safety guards, gates, and screens on the baler or compactor are functioning, and the machine does not operate when these are open. Proper training and use of this machine are pertinent for keeping your workers safe and free from injuries. Know and understand baler safety and proper operations. The video covers topics related to using these high powered machines effectively and safely to. To maintain warranty the baler must be serviced in accordance with the manufacturers recommendations outlined in chapter 9 and the service booklet.
It is critical to receive the proper training on the use of the compacter. Top 10 safety tips for balers recycling equipment corporation. Education and training in the function and operation of the equipment is important to this. The physical nature of round bales is also responsible for many injuries. Ansi you must lockouttag out baler sign with symbol ane28916, osha caution this baler starts automatically sign oce14547 machinery, usmade signs and labels. Click here for ptr baler and compactor safety training video. Link to sales assistance for baler manufacture info. The standards concerning baler safety are developed by a. Before getting off the tractor to inspect the baler, disengage the pto, shut off the engine, and set the parking brake.
Preventing deaths and injuries while compacting or baling. This training video provides compactor users with information on how to operate a trash or cardboard compactor safely. Safety glasses, gloves, and steel toed shoes may be required when operating. Safe compacting and bailing practices state compensation. The safety interlock switch opens and closes electrical contacts that control power to the baler ram depending on the position of the gate. This written program outlines responsibilities, training, and program requirements with regard to the. On installation, our engineers will provide operator training on the safe operation of equipment for up to 7 people. Employees that regularly use compactors for trash or cardboard disposal should make note of the operation and safety guidelines. Proper training and precautions are necessary to protect workers from potential injuries and fatalities. Get training on the use of the compactor or baler in your work area.
It is very important to keep your baler in safe working order, to prevent workplace injuries or even fatalities. Compacting and baling equipment reduces large amounts of salvaged items or. Safety precautions to use when operating a waste baler or. We are proud of the safety features that have been integrated into the design of our vb series vertical baler, making it one of the safest. Employers shall provide workers with instruction and training in safe work methods. Department store employee crushed in a baling machineface. Sales, service, parts and baling wire georgia baler and compactor. The unintended activation of a baling machine can have catastrophic results. Workers loading,operating,or working near refuse compacting or baling equipment. Failure of safety devices and lack of instruction and training in the operation of the equipment may have contributed to some of these deaths. However, the majority of these injuries are preventable. The circumstances involved in these cases indicate that workers may not fully appreciate the hazards of entering or working near feed hoppers of energized compacting and baling equipment.
For operating instructions or technical support call 1507. If they are not handled properly, there will be unfortunate accidents and serious safety issues may crop up. Operators should talk to their equipment manufacturer about onsite training when a baler is initially installed and participate in regular refresher courses on safe baler operations and maintenance. Check that all signs and warnings are in place and in good. Operators or mechanics, who would like a better understanding of how to maintain, troubleshoot and repair a bollegraaf baler. Osha prohibits operators of baler or compactors who are under 18 years.
Please complete the training as soon as possible, as it is required in order to be issued a compactor key. Which of the following can cause slips and falls around the baler area. No one under the age of 18 is allowed to operate a baler at any time and for any reason. Nothing is more important to the life of a baler or its user than safe operation. Training outline baler demonstrate machine operation a reenforce that the key must not be left in the key switch. The following is a safety checklist for the purpose of keeping the baler in a safe operating condition. Work is about to begin on a major revision of the waste and recycling industrys two oldest safety. There are a variety of baling machines and equipment, well discuss only one type of machine, but the basic safety rules apply to almost all types of equipment. Be familiar with and use all of the safety devices on compactors and balers. The firm guarantees the machine herby described has been designed in compliance with all regulations in force, in particular safety and health regulations. Baling machine safety tips know the hazards of operating a baler. Safety guidelines now that you have made the wise decision to purchase an atsource recycling baler or compactor, please be sure to read all safety guidelines found in your owners manual before operating your new equipment. Crusher safety pdf files you can use in your safety training programs.
Evidence of each operators training should be properly documented. Wear appropriate ppe personal protective equipment. Any equipment may, however, present dangers when carelessly operated or improperly maintained. Compacting and baling machines have uses in many industries, but are involved in a number of fatalities and serious injuries. Workers can get seriously injured or killed, if they reach inside or fall into a compactor or baler. Many workers have been killed while attempting to clear a jam from an operating. At cramalot, we place a very high priority on product safety. Baler training bollegraaf training van dyk recycling. Baler preparation round baler safety depends in part on how well the baler is prepared for use before the season starts. Operator training on new or reconditioned recycling equipment is one of the most important duties that our service team complete. Safety tips for operating a baler to prevent injury. Proper employee training paired with functioning machine guards and safety devices are essential to fully protect workers, according to niosh.
This program is designed to train employees how to operate a baler safely. Anyone who regularly uses compactors must watch the safety video and complete the posttest through environment, health, and safety ehs. This is a great training tool to keep your staff informed and safe. Electrical, physical, and ergonomic hazards are all concerns when operating a baler. Baler safety video by ptr baler and compactor company ptrbalerandcompactor. Link to american baler twister assembly exploded diagram. Employers must provide compactor safety training and baler safety instruction materials which cover safe operating procedures before allowing workers to use, maintain, clean, service, or repair compacting equipment. Baler safety video by ptr baler and compactor company. Nonbest buy workers best buy retail store safety training. Contractors make arrangements to ensure that contractors are covered by your health and safety procedures including foreign drivers or nonenglishspeaking visitors. Here are 10 ways through which you can avoid such instances and drive the balers safely. Best buys equipment is designed with the safety of the operator in mind. A simple safety checkup performed periodically wil.
However, what they all have in common are safety hazards and the need to follow safe operating procedures. Baler and compactor safety standards to undergo revision. Workers can get seriously injured or killed if they reach inside or fall into a compactor or baler. Use machine guarding each and every compactor and baler must be equipped with machine guards and safety interlocks to ensure the protection of the. Use the figure below as a reference when standing the baler upright use the forklift tine slots provided to assist in moving the baler to the desired location. Operator must have the key to turn on the baler prior to operation.
Education and training recycling equipment corporation. Cardboard balers are heavy duty machines and that opens the door to injuries. Online pdf specs to download for ptr vertical balers and. The m60std baler is shipped on its side unless special circumstances are arranged prior to the shipping process. If this is not done, workers may mistakenly believe that shutting off power to the conveyer deenergizes the baler as well. A forklift with a minimum 6,000lb capacity is recommended. Recycling cardboard baling occupational safety and. To ensure the safety of their employees, businesses should emphasize the importance of following these safety tips for operating a baler. Osha requires employers provide a workplace free from serious hazards and comply with standards. Who is required to complete the compactor safety training.
Answer every question true or false or by multiple choice selection. This is a companion brochure in english and spanish for a dvd. All emergency stop devices also should be interconnected. Employees will use the baler safety program when working with balers where there is a danger of. Nrsc safety training videos cardboard baler safety. Basic safety rules for baler usepreuse inspectionstandard operating proceduressafely removing the baled cardboard. Operation and maintenance manual cardboard balers, waste. Round bales weighing more than 1,500 pounds must be handled carefully and with proper equipment. When powerful metal equipment such as balers are used incorrectly, serious injuriesincluding crushing, amputation, and even deathcan occur.